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ShapeMeasure’s smart tool and robotic cutter let contractors measure once and cut never


Obviously his shirt contradicts my headline, but if you think about the cutting as an automated process rather than something a person has to do, mine makes sense.n

“We were working with Noel Joyce, HAX’s lead industrial designer. We wanted a product that looked and felt like a tool. We figured, if you’re trying to convince contractors to try something new, it should feel familiar,” Blumer said. “We spent hundreds of hours sourcing parts and re-engineering our scanning mechanism so that it could fit into Noel’s beautiful form factor. Turns out, contractors don’t care what it looks like. They liked the design, but were way more excited for the functionality.”n

Once the shapes are scanned in and checked, that information can be beamed off to ShapeMeasure’s other device, a robotic lumber sizing system that cuts wood into the exact size and shape necessary to fit together as stairs. Of course, the contractor still has to bring them to the location and attach them by whatever means they see fit, but what was once a process with perhaps hundreds of steps has been simplified by an order of magnitude.n

The machine is similar to other lumber-cutting devices, but simpler and easier to operate.n

“There are lots of automatic cutting systems — often big, heavy, expensive and operated by professional CNC technicians. To cut flooring on a machine like that involves setting up jigs, clamping and reclamping each board, and generating custom gcode for each stair we cut,” Blumer said. They can be several times more costly and difficult to employ. “The cutting solution we’re building is compact, requires no clamping, and can be operated with just a few hours of training.”n

It’s not just about length and width, either u2014 molding and other flourishes on the stairs can make complex cuts necessary that would be impractical or at the very least extremely time-consuming to attempt manually.n

""

Examples of complex cuts made by the ShapeMeasure machine.n

The result is that the installation process from start to finish is about four times faster, they determined. If this seems a bit optimistic, know that it isn’t just armchair theorizing u2014 they were careful to back up these numbers from the start.n

“We take our speedup data really seriously,” said Blumer. “This is our top metric! One of the first purchases I made for the company was a dozen stopwatches. We’ve done installations in the ShapeMeasure lab and on real, messy construction sites u2014 filming, timing and logging every moment.”n

Interestingly, the precut lumber made other improvements possible u2014 the team designed a bucket to accommodate the increased rate at which the installer uses glue and other parts. It’s a bit like if you improved painting speed so much that your new bottleneck was mixing and pouring the paint into roller trays fast enough.n

Currently the company is working on establishing standard practices and packaging so that a ShapeMeasure “microfactory” can be set up easily anywhere in the country on short notice. And they’re “considering” raising money before then to accelerate the process. Blumer built the prototype with his own money and they pulled in a bit from HAX and then a small pre-seed round to get things started.n

With luck and a bit of elbow grease, ShapeMeasure could turn out to be a real differentiator in the contractor space u2014 every hour counts, as does every dollar in an estimate.n”,”protected”:false},”excerpt”:”rendered”:”

As much as we’d all like to believe that our houses are built with perfectly square angles and other highly regular measurements, that’s rarely the case u2014 which makes remodeling complex and tedious. ShapeMeasure hopes to alleviate that pain with a device that automatically measures a space and a robotic mill that cuts the required […]n”,”protected”:false,”author”:12084691,”featured_media”:1950906,”comment_status”:”open”,”ping_status”:”closed”,”sticky”:false,”template”:””,”format”:”standard”,”meta”:”outcome”:””,”status”:””,”crunchbase_tag”:0,”amp_status”:””,”relegenceEntities”:[],”relegenceSubjects”:[],”jetpack_publicize_message”:”ShapeMeasure’s smart tool and robotic cutter let contractors measure once and cut never https://tcrn.ch/2w4BYxI”,”categories”:[449557086,449223024,449546991,20429,17396],”tags”:[194943,576741078],”crunchbase_tag”:[576741093],”tc_stories_tax”:[],”tc_event”:[],”jetpack_featured_media_url”:”https://techcrunch.com/wp-content/uploads/2020/02/shapemeasure-tool.jpg”,”jetpack_publicize_connections”:[],”shortlink”:”https://tcrn.ch/2w4BYxI”,”rapidData”:”pt”:””,”pct”:””,”featured”:false,”subtitle”:””,”fundingRound”:false,”seoTitle”:””,”seoDescription”:””,”premiumContent”:false,”premiumCutoffPercent”:1,”tc_cb_mapping”:[“slug”:”hax”,”cb_name”:”HAX”,”cb_slug”:”hax-accelerator-organization”,”cb_link”:”https://crunchbase.com/organization/hax-accelerator”,”slug”:”shapemeasure”,”cb_name”:”ShapeMeasure”,”cb_slug”:”form-robotics-organization”,”cb_link”:”https://crunchbase.com/organization/form-robotics”],”associatedEvent”:null,”event”:null,”authors”:[12084691],”hideFeaturedImage”:false,”_links”:”self”:[“href”:”https://techcrunch.com/wp-json/wp/v2/posts/1948644″],”collection”:[“href”:”https://techcrunch.com/wp-json/wp/v2/posts”],”about”:[“href”:”https://techcrunch.com/wp-json/wp/v2/types/post”],”replies”:[“embeddable”:true,”href”:”https://techcrunch.com/wp-json/wp/v2/comments?post=1948644″],”version-history”:[“count”:9,”href”:”https://techcrunch.com/wp-json/wp/v2/posts/1948644/revisions”],”predecessor-version”:[“id”:1951655,”href”:”https://techcrunch.com/wp-json/wp/v2/posts/1948644/revisions/1951655″],”authors”:[“embeddable”:true,”href”:”https://techcrunch.com/wp-json/tc/v1/users/12084691″],”https://techcrunch.com/edit”:[“href”:”https://techcrunch.com/wp-admin/post.php?post=1948644&action=edit”],”author”:[“embeddable”:true,”href”:”https://techcrunch.com/wp-json/tc/v1/users/12084691″],”wp:featuredmedia”:[“embeddable”:true,”href”:”https://techcrunch.com/wp-json/wp/v2/media/1950906″],”wp:attachment”:[“href”:”https://techcrunch.com/wp-json/wp/v2/media?parent=1948644″],”wp:term”:[“taxonomy”:”category”,”embeddable”:true,”href”:”https://techcrunch.com/wp-json/wp/v2/categories?post=1948644″,”taxonomy”:”post_tag”,”embeddable”:true,”href”:”https://techcrunch.com/wp-json/wp/v2/tags?post=1948644″,”taxonomy”:”_tc_cb_tag_taxonomy”,”embeddable”:true,”href”:”https://techcrunch.com/wp-json/wp/v2/crunchbase_tag?post=1948644″,”taxonomy”:”tc_stories_tax”,”embeddable”:true,”href”:”https://techcrunch.com/wp-json/wp/v2/tc_stories_tax?post=1948644″,”taxonomy”:”tc_event”,”embeddable”:true,”href”:”https://techcrunch.com/wp-json/wp/v2/tc_event?post=1948644″],”curies”:[“name”:”wp”,”href”:”https://api.w.org/rel”,”templated”:true],”_embedded”:{“authors”:[“id”:12084691,”name”:”Devin Coldewey”,”url”:”https://coldewey.cc”,”description”:””,”link”:”https://techcrunch.com/author/devin-coldewey/”,”slug”:”devin-coldewey”,”avatar_urls”:”24″:”https://secure.gravatar.com/avatar/69fae9a8a3933fa91e81c086b8eee14a?s=24&d=identicon&r=g”,”48″:”https://secure.gravatar.com/avatar/69fae9a8a3933fa91e81c086b8eee14a?s=48&d=identicon&r=g”,”96″:”https://secure.gravatar.com/avatar/69fae9a8a3933fa91e81c086b8eee14a?s=96&d=identicon&r=g”,”links”:”homepage”:”http://techcrunch.com/author/tcdevin”,”twitter”:”http://twitter.com/techcrunch”,”linkedin”:”http://www.linkedin.com/company/techcrunch”,”crunchbase”:”https://www.crunchbase.com/person/devin-coldewey”,”position”:”Writer & Photographer”,”cbDescription”:”

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